Company
Spotlights

Burns Mechanical

Burns Mechanical

Burns Mechanical is a premier mechanical services company providing solutions for the most prominent construction projects in the greater Philadelphia region. The National Center for the Middle Market had the pleasure of speaking with Burns Mechanical’s President, Dan Kerr, about the company’s rich history, recent structural changes, and re-focused vision.

 

How It Started

Burns Mechanical was founded by a steamfitter by trade in 1998, who had established a solid reputation from years of management experience in the local market. His goal was to do large-scale construction projects in the Philadelphia region and the company saw early success. Within five years, Burns Mechanical played a significant role in major expansions of Philadelphia’s Children’s Hospital and the building of the first Comcast tower, the tallest building in the city at the time.

 

 

It was remarkable for a new company to get involved in such significant projects. Burns was able to accomplish these feats because, shortly after its founding, the firm was bought by PPL, a regional utility company. Burns was able to leverage the financial depth of a Fortune 500 company out of the gate. Within the first year, Burns also bought and fully integrated a well-established mechanical service company (DVY), diversifying the organization’s offerings to include maintenance work and repairs. As Burns grew more successful, PPL tapped the company president and founder to lead its entire fleet of contractors.

 

Downturn

Burns Mechanical’s initial differentiation strategy was to deliver the highest quality installations through leading edge coordination software and extensive advance planning. These processes eventually became the expected entry point for the strongest Philadelphia area mechanical contractors. Additionally, the company failed to compensate for its lack of full time chief executive. The 2008 recession hit the company hard. Amid intense competition and eroding finances, Burns’ founder resigned in October of 2012.

 

Pivoting Strategy

Dan Kerr joined Burns Mechanical as president in July of 2013. Dan is a Professional Engineer by trade and, until 2013, spent most of his career at McClure Company, a sister company of Burns. Dan saw an opportunity in providing more comprehensive solutions to clients. These revamped solutions required investing in engineering talent to de-commoditize their offerings and provide building life cycle services. These include self-performing or assisting with systems engineering, energy services contracts, guaranteed return-on-investment contracting models, advanced trouble-shooting services, and various other building operation consulting roles.

 

Comprehensive solutions underlie Burns Mechanical’s new vision: seeking to earn a seat of influence at the “strategy table” and being a partner, not just a downstream contractor. The company wants to be involved early and often on projects, driving cost-effective decisions from the beginning.

 

Workforce Challenges

Burns realized it needed to change its workforce development practices in order to earn those seats of influence. They require comprehensive expertise in engineering, construction, commissioning and mechanical service. As a result, the company has a significant focus on attracting engineers out of college rather than solely on a traditional construction workforce.

 

Development is a constant struggle for middle market companies and Burns is no exception. Middle market firms compete against huge organizations with mature and dedicated human resource departments. The available time for training and development is much more limited in smaller firms. Burns has 35 office employees and even the president spends time directly on projects.

 

While Dan described an envy of companies with significant training programs, he also sees risk in “corporatizing” the company. There is beauty and value in agility, so Burns strives to tailor training and development to each individual.

 

Business Nirvana

In early 2017, Burns seized an opportunity to spin off from its corporate parent (who was now Talen Energy) as the energy company went through a restructuring. At the time, Burns and McClure Company (Dan’s prior firm) had similar market strategies and a strong relationship. In May of 2017, the two organizations jointly pulled off a management-led private acquisition of their firms from Talen.

 

Since then, according to Dan, the firms have experienced periods of “business nirvana,” tapping the entrepreneurial capabilities of their management teams without the constraints of a parent company. The companies have significantly expanded their geographic footprint and added talent across all divisions of their companies. Both firms have been able to make investment decisions that would have been impossible under the old ownership structure. The results have been stunning, with a healthy 45% top line growth since turning private.

 

Additionally, the two companies have been able to take advantage of streamlined operations with fully-integrated back offices. They use the same financial and service dispatching software and develop strategic plans as one company. Dan sees significant growth in the future of their partnership.